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But, even in those locales labor is tight “especially on the third shift because no one wants to work at night,” Buchmann says. Automation is becoming a necessity rather than a nice to have. Finally, quality plays a role. “Manual scanning produces a lot of errors,” Buchmann notes. “In a goods-to-person or pouch system the order picker only has one source to choose from.” According to Buse, four criteria were critical for the design of the new facility. First, the system needed to be flexible and scalable so it could easily grow

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